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Epoxy
Flooring
(Preparing the surface before laying epoxy floors)
Epoxy Flooring
(epoxy floor coating) can be applied over many different
materials, including steel, concrete, and wood. However, concrete is the
best surface for laying epoxy floors. Epoxy floor coating performance is
directly affected by surface preparation. The integrity and the service
life will be reduced significantly if the surface is improperly prepared.
A proper surface preparation ensures epoxy coating adhesion to the substrate
and prolongs the life of the epoxy coating system.
Basic steps
for concrete surface preparation:
Examine the Surface -
The surface should be checked for barriers such as existing sealers, curing
materials, grease, oil, efflorescence, and dirt that must be removed.
Test the Concrete - A "water drop" test can be used
to determine if a surface is clean.Note: New concrete must be cured at a suitable
temperature for at least 28 days.
Clean Uncoated Concrete - Remove any chemicals, oil,
and grease from the concrete first.
Previously Painted Surfaces - If the paint is peeling
or degrading in any way, it should be completely removed.
Repair Surface Defects - Remove any loose concrete, and
clean and fill holes, cracks and other surface defects with an approved method.
Shot blasting - Shot blasting is principally used to
roughen horizontal surfaces in the preparation for the application of sealers,
coatings, or polymer overlays.
Diamond Grinding - This method may be used on horizontal
surfaces to remove deposits or coatings, and to reduce or smooth a surface
profile.
Scarification - Scarifying is the rotary action of the
cutters (toothed washers). It impacts the surface at a right angle to fracture
or pulverize the top surface of the concrete to expose a clean, fresh surface.
Acid etching - is the process of applying an acid solution
to a concrete surface, allowing the acid to react with and 'etch' the concrete.Acid
etching of concrete is an acceptable, but less popular method for commercial
concrete surface preparation than shot blasting.
See here: Why
epoxy floor coating fail
Read also:Problems
when applying epoxy floor coating
You can find some
surface preparation machines at links below:
Profesional
floor covering tools and eqiupment for epoxy flooring
Floor
preparation equipment: scarifying and grinding machines
More about this topic you can find in "The Best Web Epoxy Links" eBook.